GIOSTRA tray-filling machine
Tray and tub filling system

Thanks to its design, efficiency, and accuracy, this machine is the ideal solution for filling trays with fresh vegetables, candies, biscuits, and any other products that can be dosed using the multi-head scale. It can be used to fill trays, crates, and tubs of various shapes and sizes, based on the user’s requirements. Frame, panels, and integrated electrical panel in stainless steel to ensure ease of cleaning and to guarantee proper hygiene conditions. Suitable for use in damp environments. Various accessories can be added to the basic machine model. The machine is manufactured in compliance with the current CE standards and the regulations for use in food handling environments.

 

Main technical characteristics

  • Structure and protective panels in stainless steel, two of which can be easily opened to facilitate cleaning operations
  • Colour touch screen interface
  • Standard packaging speed of 60 packages per minute (running empty, without product), the actual speed is determined by the scale’s discharge operations
  • Standard tray heights 40-60-80
  • Intermittent platform
  • Brushless motor
  • Timing reset device for reducing the product dispensing times
  • Standard format for "Hotform" or "Nespak" type trays
  • Double buffer station
  • Input and output belts integrated with FDA GRADE material, with independent motorisations
  • Integrated and openable input and output belt guards equipped with safety sensors
  • Height adjustable articulated support feet with stainless steel rod and base
  • Integrated electrical panel. The electronics are located inside the panel, where they can be easily accessed and are protected against moisture and infiltrations
  • Filling station access guards in TEC mesh


Optionals

  • Extra tray-filling disc for format changes
  • Stainless steel "Nespak" to "Hotform" format adapters
  • Different heights based on the requirements
  • Treatment of the tray-filling disc with a non-stick and corrosion resistant nanotechnological FDA ceramic coating (EVO CPC), which also provides for a long-lasting self-cleaning effect and reduces maintenance costs
  • Treatment of the stainless steel with a nanotechnological coating (EVO G&S), for greater wear resistance and stain protection. It protects against water, oil, acids, moisture, mould, etc., while at the same time providing for a long-lasting self-cleaning effect and reducing maintenance costs
  • Bypass belt for use with the "vertical" packaging machine
  • Accumulation belt

 

Available models

  • IR8S: 8 filling stations
  • IR82X: 8 filling stations, high packaging speed
  • IRV: carousel with oversized frame for filling trays / tubs (28x18x9)

 

 

Technical data sheet

Standard Machine: 16 filling stations

  • Safety micro switch for the two openable protective panels
  • 7" colour panel EXOR - eTOP507 PLCM01+CDS - ADD ON. Intuitive main controls with fault indications, integrated into the electrical panel. The electronics can be easily accessed and are protected against moisture and infiltrations
  • Tray-filling disc in aluminium, treated with hard oxide in compliance with the current food industry regulations, standard formats HotForm, Nespak
  • Treatment of the tray-filling disc with a non-stick and corrosion resistant nanotechnological FDA ceramic coating (EVO CPC), which also provides for a long-lasting self-cleaning effect and reduces maintenance costs
  • Double buffer station
  • 60 packages per minute (running empty, without product), the actual speed is determined by the scale’s discharge operations
  • Standard tray heights 40-60-80
  • Intermittent platform with 16 stations IT200/16/120-240
  • Brushless motor
  • Pneumatic timing reset device
  • Integrated tray input and output belts, with independent motorisation via drive roller 80LS RL=280mm 0.07 KW; 0.55 M/S with Ammeraal Beltech food grade material, dimensions 1660x230, equipped with openable lexan protections and safety micro switches
  • Air system mounted on the output belt to facilitate the full tray’s ejection
  • NGI height adjustable articulated support feet with stainless steel rod and base
  • Camozzi pneumatic components
  • Electrical power supply: 400 + Neutral – 50Hz
  • Average consumption after 60 cycles: 40 L/min
  • NGI anti-vibration support feet in stainless steel
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